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ATR 42-500 > Powerplant > Flashcards

Flashcards in Powerplant Deck (25)
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1

Reduction Gear Box Items

Prop brake
Prop pump and over speed governor
ACW generator
Aux feather pump
Propeller Valve Module
Fuel Cooled Oil Cooler

2

Accessory Gear Box

DC starter/generator
HP fuel pump
Engine oil pumps

3

Power Plant Overview

Aircraft fitted with
– two Pratt & Whitney, PW 127 E (42-500)
– two, six blades propellers (Hamilton 568F)
It's a free turbine engine, composed of 3 concentric shafts and spools:
– The shaft of the HP spool composed of the HP turbine and the HP compressor (rotation speed of the HP spool: NH). The HP spool drives the accessory gear box (AGB)
– The shaft of the LP spool composed of the LP turbine and the LP compressor
– The Power shaft composed of 2 power turbines (Free turbines). The 2 power turbines drive the propeller through the reduction gear box (RGB)

4

Fuel System

Fuel from the tanks flow through:
-A fuel heater (heat transferred from engine oil) to
-The HP pump and filter to
-The HMU (Hydro Mechanical Unit) that meters fuel and provides motive flow to the tank's jet pump to
-A fuel flow meter to
-The FCOC (Fuel Cooled Oil Cooler) to
-The Flow Dividers containing the fuel nozzles.

5

Lubrication System

A single system serves both engines. The tank holds 14.4L and is fitted with a filler cap and sight gauge. A gear pump driven by the AGB supplies oil through an air cooler and a filter while RGB oil is cooled by the fuel heater and the FCOC. Pressure is controlled by a regulating valve and a low temperature valve provides protection against surges during cold starts. A pressure transducer and a low pressure switch are also installed. Most scavenging is accomplished by blow down or gravity, but pumps are used to clear the RGB and bearing cavities #6 and #7.

6

Ignition System

2 engine mounted ignition exciters and 2 spark igniters per engine provide ignition for:
-Ground starting using either A or B system or both.
-In flight, A+B is used regardless of start selection.
-When Nh drops below 60% automatically except when Nh falls below 30%, the EEC is deselected (MAN IGN available), CL is in feather or fuel shut off.
-On a failed engine in case of ATCPS sequence.

7

Propeller

Driven by a free power turbine. Pitch change is hydro mechanically controlled by the PVM (Propeller Valve Module) which is controlled by the PEC (Propeller Electronic Control) and provides synchro phasing between the props. The control system takes inputs from the PLs, the CLs, and the PWR MGT Selectors to achieve pitch change. The system is protected against:
-low pitch in flight
-overspeed
-hydraulic pressure loss

8

Propeller Valve Module

The PVM provides:
-basic prop speed setting (-14*(reverse) to 78.5* (feather))
-beta scheduling
-reversing
-synchro phasing
-feathering
-low pitch protection
The PVM also works in conjunction with the overspeed governor to contain prop overspeed.

9

Propeller Electronic Control

The PEC controls the prop speed control system by detecting, isolating and accommodating system faults. Prop speed is calculated by the PEC using altitude and airspeed data from the EEC and the Np sensors.

10

Propeller Interface Unit

An electronic box that serves as a go between for the PEC and the cockpit instruments for prop speed selection and PEC fault signalization.

11

Propeller Brake

A hydraulic prop brake fitted to only the right engine RGB in order to stop prop rotation (power turbine rotation is stopped) for use in Hotel Mode. The right engine may then be used as an aux power unit running the DC electric system and the air conditioning system.

12

Prop Brake Ready Light

The prop brake may only be engaged when the ready is illuminated. To get the ready light, four conditions must be met:
-the aircraft must be on the ground
-the gust lock must be engaged
-the CL must be in either feather or fuel shutoff
-blue hydraulic system pressure must be available (2900psi)

13

Hydro-Mechanical Unit

The HMU performs several functions
-meters fuel to the engine
-commands a rotor speed per the top or base laws
-includes a stepper motor to adjust flow as commanded by the EEC
-ensures engine shut down (HPSOV)
-delivers motive flow to the tank jet pump

14

Engine Electronic Control

-Regulates a given power by controlling the HMU's stepper motor to obtain a calculated torque as function of PLA, PWR MGT selector, flight conditions, position status of the bleed valves.
-Ensures minimum prop speed control on the ground and low power settings.
-Delivers uptrim to the good engine in conjunction with the ATPCS during engine failure.
-Controls the Handling Bleed Valve (HBV) to ensure correct LP Compressor operation.

15

Top Law (EEC ON)

Is a TQ(PLA) control law to produce a constant power backed up by an Nh(PLA) law that takes over at low power, in case of engine torque control failure, or in Hotel Mode. The EEC commands a determined power (torque value) for a given prop speed and PL setting depending on rotary selector position. Power is maintained at maximum automatically within mechanical and thermodynamic limits.

16

PLs in the Notch

In the notch, the EEC produces the max rated power for the condition of flight selected on the PWR MGT Rotary Selector,
T/O: P=2160shp
MCT: P=2400shp
CLB: P=2160shp
CRZ: P=2132shp

17

EEC Failure

When the PLA is >52* the EEC fault light flashes and Nh is frozen to its prior value. The PL travel remains ineffective until it is reduced into the green sector.

18

Base Law (EEC Off)

In base mode, the power lever controls Nh, not torque. This mode also features:
-loss of torque regulation at constant PLA
-loss of prop underspeed at low power setting
-the HBV is still monitored by the deselected EEC but operates on law function of Nh rather than PLA.

19

Propeller Speed Governing

-Blade Angle is the normal in-flight governing mode. The PVM regulates prop pitch according to power setting. Rotary selectors command prop speed and PL command torque.
-Fuel Governing mode takes over at low power and on the ground. The EEC increases fuel flow to maintain Np at 70.8%. This mode is only available when the EEC is selected on and CL is above the feather position.

20

Automatic Takeoff Power Control System

The ATCPS provides automatic uptrim of the good engine and auto-feathering of the bad engine in the event of a failure. It also allows an engine power reduction of -10% on takeoff. When the system is selected on the ground, auto-feather and uptrim (auto-feather only in flight) are armed when:
-the pb is selected on
-PWR MGT selector to TO
-both PLs are >49*
-both torques are >53%
The system triggers when one torque is less than 21%

21

ATPCS Disarming

One of the following must be met:
-PWR MGT out of TO
-ATPCS pb off
-both torques below 53%
-one PLA below 49*
-Autofeather triggered on one engine

22

Oil Low Press Light

Illuminates red when indication drops below 40psi.

23

Start Pb fault Light

Illuminates amber and activates CCAS when:
-starter remains engaged above 45% torque
-GCU fails during start
-with prop brake on and gust lock disengaged

24

PEC Fault Light

Illuminates amber when both PEC channels are lost.

In the OFF position, the PEC is deactivated and Np is limited below 102.5%.

25

NAC OVHT

Illuminates red when NAC temperature exceeds 170*C